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2022: Renovating the spars

I start in June the renovation of the spars (masts, booms, spreaders...). In order to be able to put coats of varnish evenly on all sides of the pieces at once, I make a gantry for the booms, spreaders and gaff sleeves.

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The masts will be supported individually so that they can be turned so I cover the different faces. From an aesthetic point of view, I noticed that the old work boats (even some pleasure boats) had the upper part of the masts in white. I like this rendering, which also makes it easier to spot the boat in a fleet. I opt for this feature and will paint both mast-tops the same color as the hull. For the varnishing process, this will also allow me to avoid placing a support at the end of the mast, making the supporting more fragile.

These supports are triangulated, with a horizontal piece at the base to distribute the load, and a "small wheel" at the top of each support, which will allow the masts to rotate via a strap.

A "large wheel" on each support will be fixed to the mast: a wheel screwed at the foot of the mast, another at the end of the varnished part (about 2m from the top of the main mast).

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The base side support is stabilized by 2 legs linked together with a board, also fixed to the horizontal piece.

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The construction is stable, the strap-wheels system works for limited rotations, which is my case: 1 half-turn at each layer.

The main mast was equipped with 2 spinnaker poles on rails. Having the idea of using an asymmetric spinnaker instead when the time comes, I decide to dismantle these elements. A hundred small holes to be filled: the smallest ones with epoxy, the largest ones filled with 6mm and 12mm wooden rounds glued with water-resistant PU glue.

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On the other hand, some graving pieces are necessary for local repairs (old cable outlet at the base of the mast), glued with epoxy.

A few dozen coats of varnish and a few coats of paint on the top of the masts later, I was able to reassemble the fittings, set the masts aside and protect them.

I didn't take a photo with the hull colour reminder, so we'll have to wait and see the masts put back in place!

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